1、 What are ultrasonic cleaning and deburring?
The application principle of ultrasonic deburring is that the high-frequency oscillating electrical signal emitted by the ultrasonic generator is converted into high-frequency mechanical oscillation by the transducer and propagated to the medium. During the propagation of ultrasonic waves in the cleaning solution, the liquid undergoes cavitation effect, producing tens of thousands of tiny bubbles. Vacuum bubbles are called air pockets, which are tiny vacuum nuclei existing in the liquid
Under the action of the sound field, the group (air cavity) vibrates. When the sound pressure reaches a certain value, the bubbles rapidly grow, generating an outward thrust, and then suddenly close. When the bubbles close, a shock wave is generated, generating thousands of atmospheric pressures around them and forming a centripetal pulling force. The burrs on the parts are removed during this high-frequency pushing and pulling process.
2、 Our company's product features:
Our company's products adopt the following technologies to achieve high intensity, uniformity, and stability of ultrasonic waves, which are essential elements for ultrasonic deburring
2. Adopting Japan's groundbreaking technology - wide area simultaneous multiple wave technology, the uniformity of ultrasonic waves is greatly enhanced, completely eliminating blind spots.
3. The so-called wide area simultaneous multiple wave technology (25-535KHZ) does not mean that the frequency can be adjusted between 25-535KHZ during the ultrasonic vibration process, but rather that during the vibration process, the generator generates more than 80% of the fundamental wave of 25KHZ, ensuring the intensity of deburring, while generating a overtone between 25-535KHZ. The generation of this overtone is eliminated
Except for the blind spots of ultrasound, stable intensity can be obtained anywhere in the cleaning solution.
4. Domestic ultrasonic cleaning manufacturers have also proposed the concepts of frequency scanning and dual frequency to eliminate blind spots. The so-called scanning frequency refers to the continuous scanning of ultrasonic output frequency within a certain range, seemingly eliminating blind spots, but the intensity of ultrasonic waves greatly decreases, and the cleaning power is greatly reduced; The so-called dual frequency refers to outputting two frequencies on the same vibrating plate
Ultrasonic waves can eliminate some blind spots, but they cannot completely eliminate them. The cleaning power also needs to be reduced. Moreover, because the same board outputs two frequencies, the damage to the transducer and vibration board is significant, and the lifespan will be greatly reduced, resulting in a very frequent failure rate. We do not recommend using this method.
5. Airhole enhancement system with special performance
In order to fully utilize the perfect effectiveness of ultrasound, we strictly manage the cleaning solution.
3、 The difference between our company's products and those of other companies:
1. High impact intensity of ultrasound: Using specialized instruments for detection, our company's ultrasound impact intensity is more than 10 times that of similar ultrasound intensities in China.
2. The uniformity of the cleaning solution is good: Using an ultrasonic sound pressure gauge, the intensity of the ultrasonic deburring equipment produced by our company is almost consistent at all points of the cleaning tank, ensuring that all parts can be completely cleaned.
3. Good stability: The deburring equipment produced by our company has a stable output intensity every day, without the phenomenon of all deburring being good today but not good tomorrow. Moreover, the equipment runs stably, and there has been no occurrence of ultrasonic waves being unable to output due to generator damage so far. According to our company's operation manual, the service life is in other factories
More than twice the size of the home.
4. Easy and intuitive operation: Although our deburring equipment has strict requirements for some parameters, it is extremely simple for the operator. Our equipment uses a touch screen to complete the operation, so the parameter items are clear at a glance. Users only need to start and close them, and other programs are automatically completed by the equipment. If there are any abnormalities, the equipment will automatically prompt, so there is no need to worry.
4、 Partial application examples of ultrasound:
1. Ultrasonic cleaning and deburring: Ultrasonic cleaning and deburring are widely and universally used in the field of cleaning and deburring. Various manufacturing industries involve the cleaning and deburring of components, especially in the rapidly developing electronics industry, where the requirements for cleaning are becoming increasingly high. Therefore, ultrasonic cleaning plays a crucial role in the field of cleaning.
2. Ultrasonic detection: Due to its short wavelength, good directionality, and ability to pass through opaque materials, ultrasonic waves have been widely used in ultrasonic testing, thickness measurement, distance measurement, remote control, and ultrasonic imaging technology.
3. Ultrasonic welding: Utilizing the high energy and frequency of ultrasonic waves, the welding technology of ultrasonic waves has developed rapidly, especially in the seamless welding of plastics, where it has good applications
4. Medical applications of ultrasound: The main application of ultrasound in medicine is B-ultrasound, which is used for medical testing, and there are also emerging applications such as ultrasound lithotripsy.
5. Application of Ultrasonic Chemistry: The main application of ultrasonic chemistry is to catalyze and accelerate the generation of chemical reactions, or to use the high energy of ultrasonic waves to trigger chemical reactions. The application of ultrasound in chemical extraction can greatly accelerate the extraction speed.
5、 Successful case presentation:
1. Cut off burrs on stainless steel needle tubes
2. Hairy spines on the nozzle holes of the spinneret
3. Magnesium aluminum alloy notebook shell threaded holes with burrs
4. Cross hole burrs on aluminum alloy cylinder base
5. Remove burrs from the micrometer sleeve shaft
6. Burrs on capillary tube ports
6、 Application examples of ultrasonic deburring industry:
1. Precision plastic industry
2. Watch industry
3. Watch metal chassis burrs and small gear burrs
4. Mobile phone manufacturing industry
5. Removal of burrs on mobile phone lens foil
6. Military and aerospace industries
7. LCD manufacturing industry
8. Electronic circuit board manufacturing industry
9. Precision mold processing industry
10. Automotive industry