1、 Equipment Overview:
This device is an intermediate shell oil mist rust prevention device. The equipment uses a circulating pump and dry compressed air to fully atomize the rust proof oil, filling the entire rotating chamber with oil mist. The oil mist in the chamber is stirred by the turntable to evenly and fully fall on the surface of the parts, achieving the purpose of rust prevention. After rust prevention is completed, the excess oil mist in the machine is sucked and recovered by an external oil mist recovery device. This device effectively reduces the surface residual oil of parts and the loss of rust proof oil. Excess rust proof oil is sprayed out and filtered before entering the waste oil tank. The waste oil tank is equipped with pipelines to continue recycling the upper rust proof oil according to the actual situation; At the same time, increase the use of oil guns to flush the interior of the rust prevention compartment.
2、 Related standards:
GB23821-2009 Safety of Machinery - Safety Distance for Preventing Upper and Lower Limbs from Touching Dangerous Areas.
GB/T19876-2005 Mechanical safety and positioning of protective facilities related to the approach speed of human body parts.
3. GB/T19671-2005 Mechanical Safety - Functional Status and Design Principles of Two Hand Manipulators
4. GB16754-2008 Design Principles for Mechanical Safety Emergency Stop
5. GB/T19670-2005 Mechanical safety - Prevention of accidental start-up
6. GB/T16855.1-2008 Mechanical safety control systems - Safety components - Part 1: General rules for design
7. GB/T16855.2-2007 Mechanical safety control systems - Safety components - Part 2: Confirmation
8. GB/T18831-2010 Design and selection principles for interlocking devices of mechanical safety belt protection devices
9. GB12265.3-1997 Mechanical Safety - Distance to Avoid Squeezing of Various Parts of the Human Body
10. GB/T8196-2003 General requirements for the design and manufacture of fixed and movable protective devices for mechanical safety
11. GB/T18717.2-2002 Ergonomic design for machinery safety - Part 2: Principles for determining the size of openings for human partial access to machinery
3、 Basic parameters of the equipment:
1. Rust prevention object: middle shell
2. Part specifications: Maximum diameter<Φ 160mm, maximum height<100mm
3. Pre rust state: cleaned and dried
4. Single loading capacity: 30 pieces
5. Rotary disc diameter: 1230mm Rotation speed: ≤ 10 revolutions per minute
6. Rust prevention cycle: 180S (time adjustable)
7. Oil mist suction cycle: 120S (time adjustable)
8. Continuous working time: 24 hours
9. Loading and unloading methods: manual loading and unloading
10. Power supply: 380V ± 10%, frequency 50Hz, three-phase five wire system
11. Total electrical power: approximately 2KW
12. Compressed air: clean and dry compressed air 1.2m3/min
13. Oil supply and discharge: Directly supply oil to the oil drum, collect waste oil through the waste oil tank, and discharge it directly or alternatively
Upper level recycling and utilization. The waste oil tank can be manually pulled out from the equipment.
14. Temperature and humidity: Environmental temperature: -5-25 ℃, relative humidity: 80%
15. Pipeline: Stainless steel pipeline and PVC pipeline
4、 Process flow:
Process: Loading → Rust prevention → Oil mist absorption → Unloading.
Action process: Loading completed → Manual closure of groove cover seal → Oil mist rust prevention begins → Rust prevention completed → Excess oil mist suction and recovery → Manual opening of groove cover → Unloading
5、 Equipment exterior:
1. Body size: 1600 * 1900 * 1700
2. Device weight: approximately 500kg
3. Internal dimensions of rust proof chamber: 1250 * H370mm
4. Anti rust chamber capacity: 450L
5. Material of equipment body: Rust proof chamber SUS304, main support frame and door panel are made of SC45 material spray treatment, and each main pipeline is made of stainless steel pipes and PVC hoses in a coordinated form.
6、 Electrical specifications
1. This device, in principle, uses our company's standard style.
2. Distribution panel: installed on the main body
3. Operation panel: installed in front of the main body
4. Programmable controller
Test product style
