Fully automatic engine cylinder cleaning line

Product Introduction of Fully Automatic Engine Cylinder Cleaning Line

Suzhou Cosuo Ultrasonic Technology Co., Ltd., as a leading provider of ultrasonic technology solutions in the industry, has been committed to bringing cutting-edge and efficient technological products to the automotive manufacturing industry. Today, we are proud to launch a fully automatic engine cylinder cleaning line, which has brought revolutionary breakthroughs to the cleaning of engine cylinders.

The fully automatic engine cylinder cleaning line is an efficient cleaning equipment carefully crafted by Suzhou Kesuo Ultrasonic Technology Co., Ltd. based on years of experience in ultrasonic technology research and development and market demand. It adopts advanced automation technology and intelligent control system to achieve full process automation of engine cylinder cleaning. From the online, positioning, cleaning, drying to offline of the cylinder block, every step has been carefully designed and optimized by the Suzhou Kesuo technical team to ensure the thoroughness and efficiency of cylinder block cleaning.

This cleaning line is equipped with a multifunctional cleaning device that can accurately clean engine cylinder blocks of different models and structures. At the same time, we use environmentally friendly cleaning agents, which not only ensure the cleaning effect, but also reduce environmental pollution, fully reflecting the commitment of Suzhou Kesuo Ultrasonic Technology Co., Ltd. to environmental protection and sustainable development.

In terms of intelligence, the fully automatic engine cylinder cleaning line has intelligent recognition and fault self diagnosis functions. It can automatically identify the model and specifications of the cylinder block and clean it according to the preset program. Once an abnormal situation occurs, the cleaning line can quickly perform fault self diagnosis and provide corresponding handling suggestions, greatly reducing maintenance costs and downtime, demonstrating Suzhou Kesuo Ultrasonic Technology Co., Ltd.'s leading position in intelligent technology.

In addition, the fully automatic engine cylinder cleaning line also emphasizes humanized design. The operating interface is simple and clear, easy to get started with. Suzhou Kesuo Ultrasonic Technology Co., Ltd. also provides comprehensive after-sales service and technical support to ensure that customers can receive timely and professional assistance during use.

Suzhou Kesuo's fully automatic engine cylinder cleaning line not only improves the efficiency and quality of engine cylinder cleaning, but also reduces the labor intensity of workers, injecting new impetus into the development of the automotive manufacturing industry. We believe that in the future market competition, the fully automatic engine cylinder cleaning line will win more customers' favor with its excellent performance and stable quality.

We sincerely invite automobile manufacturing enterprises and related institutions to visit and inspect, and witness the outstanding performance of the fully automatic engine cylinder cleaning line together. Meanwhile, Suzhou Kesuo also looks forward to working together with you to create a better future!

1、 Cleaning Overview:

After being grasped by the truss robotic arm, the parts are placed in the ultrasonic pre cleaning tank for rotary cleaning, and then placed in the through type cleaning feeding position.

There are 3 workstations for through cleaning:

1. Clean the upper, lower, front, and rear four surfaces at designated cleaning positions, with a total of three cleaning plates at the bottom and front and rear ends, aligned with each hole of the parts for cleaning.

2. Sweep the cleaning position to clean the front, back, left, and right sides of the parts, with a spray cleaning plate at the bottom for high flow flushing of the bottom of the parts.

3. Rinse 6 surfaces of the parts at the weekly rinsing station.

2、 Basic parameter requirements:

Particle size requirement: Overall cleanliness: ≤ 500mg

Maximum particle size: ≤ 3000μm

Drying requirement: The surface of the parts should be dry without any dripping water residue

Temperature requirement: The temperature of the discharge end parts should be within 25 ℃± 3

Rhythm requirement: CT69s/piece

Processing capacity: 1 piece/time

3、 Equipment cleaning process flow:

Automatic feeding → Scan code recognition → Pre cleaning → Spray washing station 1 → Spray washing station 2 → Rinse station → Push station → Rotary wind cutting drying → Vacuum drying → 3 stations air-cooled cooling → Discharge end (connected with leak testing machine)

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4、 Electrical Style:

1. Distribution panel: installed on the equipment body

2. Operation panel: installed on the electrical cabinet or cantilever mounted

3. Programmable Logic Controller (PLC): SIEMENS

4. Human computer interface (touch screen): SIEMENS

5. Operation mode: manual/automatic switching between each other

6. Operating interface: Chinese

7. Other control components in the distribution cabinet, such as air switches and contactors, use Schneider brand products

8. External sensor brand: Omron SICK、 Yifumen, Barufu, etc

5、 Equipment material and exterior:

The equipment rack and surface cover plate are made of carbon steel material welded and coated, while the parts in contact with water such as the cleaning room, liquid storage tank, and pipeline are made of SUS304 material. The surface coating color of the equipment is specified by the end user or our company's standard color RAL9010.

6、 Overall requirements:

1. Reasonable structure, convenient, fast, safe and reliable transportation of workpieces; Beautiful appearance. The roller rotates flexibly; The main color of the line body should be painted (pre coated with anti rust primer), and the color number should be sprayed according to the color number provided by Party A. The overall appearance of the coating should be flat, smooth, and free of bubbles, leaks, and other defects that affect the protective performance; The color and texture of the batch sprayed parts are consistent with the technical requirements, and there is no significant color difference or texture difference between batches; Coating thickness: For the outer surface of the workpiece, the overall flat coating thickness is uniform.

2. The entire line should not have sharp or abnormal noise, and the noise level should be less than or equal to 80dB;

3. The entire roller conveyor is equipped with necessary liquid receiving trays to prevent cutting fluid from dripping onto the ground;

4. After infiltration, a posture error prevention mechanism needs to be installed in the manual feeding channel to avoid incorrect posture of parts during manual feeding;

5. Parts blocking should be set up at the caching station to avoid direct contact and damage to the machining surface between two parts;

6. The online turntable needs to be equipped with workpiece positioning detection and rotation positioning detection

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7、 Equipment size:

1. The size of the entire equipment is approximately 7700 * 6700mm

2. Cleaning machine body size: 7700 * 3000 * H3800mm

3. Size of online vacuum drying equipment: 1200 * 2200 * H2000mm

4. Through type cooling line size: 3000 * 1300 * H3000mm

8、 Equipment delivery time and installation and commissioning:

1. Equipment delivery time: 4 months after the contract takes effect.

2. Project process management requirements: After the contract is signed, Party B shall provide weekly feedback on the manufacturing progress to Party A via email.

3. Installation and debugging

4. After the equipment arrives at the designated location of Party A, Party A shall notify Party B by phone or email and agree on the installation time;

5. After the personnel of Party B arrive at the site of Party A, they shall unpack in the presence of both parties' personnel;

6. The specific work of equipment positioning and primary side water inlet and power inlet shall be arranged by Party A, and Party B personnel shall be responsible for cooperation and guidance;

7. The installation and debugging work after the equipment is in place shall be the responsibility of the personnel of Party B. The required tools shall be provided by Party B, and Party A shall provide assistance if necessary.

Engine cylinder block and cylinder head

COSUO is committed to the research and development of ultrasonic deburring and ultrasonic cleaning equipment. Our existing products include ultrasonic deburring machines, ultrasonic cleaning equipment, ultrasonic cleaning machines, water-based ultrasonic deburring systems, hydrocarbon ultrasonic cleaning machines, fully automatic ultrasonic and high-pressure spray washing and drying equipment, etc. The COSUO brand creates the future!

COSUO was founded in February 2008 and is an experienced manufacturer of high-precision ultrasonic deburring and cleaning equipment with leading technology in the domestic industry. Adopting Japan's cutting-edge material technology - wide area simultaneous multiple wave ultrasonic technology, the equipment's working ultrasonic intensity can reach more than ten times that of commonly used cleaning ultrasonic equipment in China. The core components of the equipment are all imported from Japan, and the whole machine is meticulously crafted with excellent performance. At the same time, we also use advanced ultrasonic core components from Germany, the United States, and other countries to provide customers with a wider range of choices.

Koso ultrasonic equipment can efficiently remove small burrs on the surface and inner cavity of precision components, micro holes, blind holes, pipelines, and other complex structures in batches, without damaging the surface of the components. Widely used in high-end fields of precision manufacturing industries such as automotive, medical, electronics, machinery, aerospace, and military, with strong universality.

In addition to providing various standard models, Kesuo can also customize multi slot or specially designed large-scale equipment according to customers' different needs. It can seamlessly connect with customers' automated production lines as needed, and fully automate and complete the deburring or cleaning process of components on the production line with high quality.

COSUO is committed to the research and development of ultrasonic deburring and ultrasonic cleaning equipment. Our existing products include ultrasonic deburring machines, ultrasonic cleaning equipment, ultrasonic cleaning machines, water-based ultrasonic deburring systems, hydrocarbon ultrasonic cleaning machines, fully automatic ultrasonic and high-pressure spray washing and drying equipment, etc. The COSUO brand creates the future!

Your satisfaction, my pursuit! We warmly welcome you to visit our company for inspection and negotiation, or to inquire by phone or letter!